The objective of the project is design of shell and tube heat exchanger with helical baffle and study the flow. In the area of shellandtube heat exchangers funke has a mature product range. Setting shell side and tube side pressure drop design limits. Solving a traditional shell and tube heat exchanger problem a computer project applying the ability to numerically solve systems of partial differential equations advanced engineering mathermatics che 505 department of chemical engineering university of tennessee knoxville, tn project. The theories of transient heat transfer in doublepipe heat exchangers were explained and followed by literature correlations. A lot has been written about designing heat exchangers, and specifically, shell and tube heat exchangers. The shellandtube heat exchanger is named for its two major components round tubes mounted inside a cylindrical shell. Project standards and specifications shell and tube. Shell and tube heat exchangers society of petroleum engineers. Heat exchanger fouling and estimation of remaining useful. In large industrial processes, it is necessary to transfer heat between the system and its surrounding and the device whose primary objective to do it efficiently and effectively is the heat exchanger. Here, we assume a heat exchanger with one shell pass and two tube passes.
Galvanic corrosion and prevention of erosion shall be governing considerations. Operations at the facility include complete inhouse thermal design, engineering and manufacturing. Introduction to heat exchangers bengt sunden lund institute of technology. Heat exchanger is the equipment which is used to reduce temperature of one process fluid, which is desired to cool, by transferring heat to another fluid which is desired to heat. This is due to the larger area the plates provide over tubes. Pdf design of shell and tube heat exchanger single phase.
Shell and tube heat exchangers are used extensively throughout the process industry and as such a basic understanding of their design, construction and performance is important to the practicing engineer. The steam is to reach the heat exchanger from a distillation column at a temperature of 300k. Solving a traditional shell and tube heat exchanger problem. Therefore a plate type heat exchanger, as compared to a similarly sized tube and shell heat exchanger, is capable of transferring much more heat. Home chemical engineering project topics and materials construction of shell and tube heat exchanger. For example, the book by kern 1 published in 1950 details basic design procedures. Since heat duty is comparatively very large, the heat exchanger is designed as a two heat exchanger. Follow these guidelines to decide the fluid allocation in the. Additionally, a splitring floating head type is adopted in order to find the bundle diametrical clearance. The common focus of the publication is to predict the variation of lmtd, heat transfer coefficient, nusselt number, and pressure drop with a change in values of reynolds number for 0, 30, and 60 baffles situated in the heat exchanger as shown in figure 1. In this project, the general path model gpm hines and coble, 2010 is introduced for the heat. They are especially important to chemical engineers in reactor design, operating a refinery or chemical process plant, and in many other situations where you need to transfer heat from one stream to another. Department of chemical and biomolecular engineering. This project presents an attempt to optimize a shell and tube heat exchanger.
A shell and tube heat exchanger must be designed to heat 2. Heat exchangers jordan university of science and technology. Lewis, in heat exchanger equipment field manual, 20. If you are working on a project during either the basic or the detailed engineering phase, there is a good chance that you will need to specify one or more shell and tube. Durgesh bhatt, priyanka m javhar conducted a shell and tube heat exchanger performance analysis it is observed that by changing the value of one variable the by keeping the rest variable as constant we can obtain the different results.
A heat exchanger that would cool 5 x 5 x 10 a 3 kgs of steam at a calculated heat load of 152 a 395s was fabricated. Design and operation of a shell and tube heat exchanger. E1mnl032a design and rating of shell and tube heat. For the designed capture plant, shell and tube heat exchanger is used as it can. Process fluid assignments to shell side or tube side. To reduce the cost of heat exchanger retubing, we also offer eddy current tube analysis.
The thermal resistance and the overall heat transfer coefficients based on the inner and outer areas are to be determined. Shell tube heat exchanger is widely used in variety of application as a cooling solution. Here is an example of a 12 1 shell pass and 2 tube passes heat exchanger. As shown in figure 47, the shell and tube heat exchanger consists of the shell, which is a large vessel with one or more inlet and one or more outlet nozzles. Most shellandtube heat exchangers have multiple passes to enhance the heat transfer. Shell and tube heat exchangers page 4 of 30 mnl 032a issued 29 august 08, prepared by j. Design and operation of a shell and tube heat exchanger single phase flow chapter one. This project is mainly focusing on designing one type of a heat exchanger which is shell and tube heat exchanger. A sthe is the most common type of heat exchanger in oil re fineries and other large chemical processes, and is suited for higherpressure applications. Chemical cleaning of shell tube heat exchanger youtube. The shell cylinder can be fabricated from rolled plate or from piping up to 24 inch diameters. Pdhonline course m371 2 pdh shell and tube heat exchangers. The objective of the project is design of shell and tube heat exchanger with helical baffle and study the flow and temperature field inside the shell using.
Tube the tubes are the basic component of the shell and tube heat exchanger, providing the heat transfer surface between one fluid flowing inside the tube and other fluid flowing across the outside of the tubes. The shell and tube heat exchanger is named for its two major components round tubes mounted inside a cylindrical shell. May 03, 2019 shellandtube type heat exchanger having a 0, b 30, and c 60 baffle angles. Heat exchangers are used to transfer heat between two sources. Considerations in designing a nuclear power plant with a hydrogen and biofuels facility lauren ayers, matthew chapa, lauren chilton, robert drenkhahn, brendan ensor. The process in solving simulation consists of modeling and meshing the basic geometry of shell and tube heat exchanger using cfd package ansys. Tube type plain material carbonsteel 900ansi in tubepattern 30 96 in pitch 1.
Twophase heat exchangers can be used to heat a liquid to boil it into a gas. Scribd is the worlds largest social reading and publishing site. Energy savings due to waste heat recovery since alfa laval shes recover waste heat from your process, they offer substantially higher energy savings with lower capital expenditure than shell and tube heat exchangers. The tube may be seamless or welded and most commonly made of copper or steel alloys. A heat exchanger that would cool 5 x 5 x 10 3 kgs of steam at a calculated heat. Heat exchanger fouling and estimation of remaining useful life tutpol ardsomang1, j. Shell and tube heat exchangers contain a large number of tubes sometimes several hundred packed in a shell with their axes parallel to that of the shell. A heat exchanger is a device that is used to transfer thermal energy enthalpy between two or more fluids, between a solid surface and.
The locations of the nozzles and the orientation of the. Review of literature on heat transfer enhancement in heat. Project engineering standard specification for inspection and test of vessel and heat exchangers project standards and specifications page 2 of 20 rev. As part of my 3rd year computational fluid dynamics cfd module, i was tasked with designing a cross flow heat exchanger, using cfd, capable of providing 1. Construction of sheel and tube heat exchanger projectstoc.
For the designed capture plant, shell and tube heat exchanger is used. The exchange can take place between a process stream and a utility stream cold water, pressurized steam, etc, a process stream and a power source electric heat, or between two. Construction of shell and tube heat exchanger edustore. Shell and tube design and rating tube vibration analysis air cooler design and rating others plate and frame, platefin, spiral plate, hairpin, jacketed pipe, and fired heater, etc.
The basic layout for a countercurrent shell and tube heat exchanger together with the associated heat. The tubes are thinwalled tubing produced specifically for use in heat. An unbaffled shellandtube heat exchanger design with respect to heat. Project and design of a heat exchanger in the solidworks. An and choi et al developed procedure for the detailed phenomena in shell and tube heat exchangers to predict the heat and mass transfer characteristics of shell and tube heat. Pdf design of shell and tube heat exchanger single. Most shell and tube heat exchangers have multiple passes to enhance the heat transfer. The following exchangers are exempted from the application of this specification. Shell and tube heat exchangers are usually made from a bundle of tubes that are held together. Design and demonstration of a heat exchanger for a compact natural gas compressor major qualifying project report submitted to the faculty of worcester polytechnic institute in partial fulfillment of the requirements for the degree of bachelor of science of mechanical engineering submitted by. A lot has been written about designing heat exchangers, and specifically, shell and tube heat.
Considerations in designing a nuclear power plant with a. An eddy current test will identify which tubes need to be replaced and which can remain in service. Shell and tube heat exchangers the most common type of heat exchanger in industrial applications is the shell and tube heat exchanger, shown in figure. As its name implies, this type of heat exchanger consists of a shell.
The tubes are thinwalled tubing produced specifically for use in heat exchangers. Shell and tube heat exchangers construction details. The objective of the project is design of shell and tube heat exchanger with helical baffle and study the flow and temperature field inside the shell using ansys. Inside the shell, baffles are typically installed which help in holding the tubes and directing the shell fluid flow to some extent. The optimum thermal design of a shell and tube heat exchanger involves the consideration of many interacting design parameters which can be summarized as follows.
Heat exchanger fouling and estimation of remaining useful life. Design and demonstration of a heat exchanger for a compact. Troubleshooting shell and tube heat exchangers use these techniques and guidelines to ensure more reliable heat transfer d. Heat transfer optimization of shellandtube heat exchanger. Shell and tube exchanger with one shell pass and one tube pass. In the later stages of the project design, when detailed equipment specifications are. Sep, 2011 chemical cleaning of shell tube heat exchanger. Gulley, gulley computer associates, tulsa, oklahoma. A procedures manual was created for the doublepipe heat exchanger.
Shell and tube exchangers have several different configurations with different types of heads and shells. Shellandtube heat exchanger design clarkson university. The classic example of a heat exchanger is found in an internal combustion engine in which a circulating fluid known as engine coolant flows through radiator coils and air flows past the coils, which cools the coolant and heats the incoming air. Pdf a heat exchanger is a equipment used for transferring heat from one. The thermal efficiency of an she is two to three times higher than that of a comparable shell and tube unit. Project standards and specifications shell and tube heat. The exchangers exhibit more than 65% of the market share with a variety of design experiences of about 100 years. The shell and tube heat exchanger will be revamped based on key parameters, which are. The basic configuration of shell and tube heat exchangers, the thermal analysis and design of such exchangers form an included part of the mechanical, thermal.
All these heat exchangers can be operated in both parallel and. A heat exchanger uses a variety of materials due to the different natures, states, temperatures, and contents of corrosive components of the fluids on shell and tube sides. As you can see, in a 12 heat exchanger, the tube side fluid flows the entire length of the shell. Design optimization of a shell and tube heat exchanger. Design and demonstration of a heat exchanger for a compact natural gas compressor major qualifying project report submitted to the faculty of worcester polytechnic institute. Since there is hardly any fouling, the company saves1. Pdf design and fabrication of shell and tube heat exchanger. The equipment used for this project is a trailer mounted, closed loop pumping system driven by a 400 hp diesel engine and a circulating pump. The schematic of a shell and tube heat exchanger 6 shell and tube heat exchangers contain a large number of tubes sometimes several hundred packed in a shell with their axes parallel to that of the shell. Shell and tube heat exchangers are one of the most important and commonly used process equipment items in the chemical process industries cpi.
As you can see, in a 12 heat exchanger, the tube side fluid flows the entire length of the shell, turns around and flows all the way back. Numerical analysis and improvement of the heat exchanger. The aim of this project was to construct shell and tube heat exchanger with fixed boundless. Tech thesis on shell and tube heat exchanger design using. Construction of shell and tube heat exchanger project topics. In present day shell and tube heat exchanger is the most common type heat exchanger widely use in oil refinery and other large chemical process, because it suits high pressure application. Design and fabrication of shell and tube heat exchanger. Download as docx, pdf, txt or read online from scribd.
I am online and ready to help you via whatsapp chat. In the current analysis, finite element method such as computational fluid dynamics is applied by considering mechanical and thermal properties of heat exchanger wall and flow fluid to get suitable design. Due to the high heat transfer efficiency of the plates, plate type heat. Design and demonstration of a heat exchanger for a. Unit operations lab heat exchanger 11 heat exchanger heat exchange is an important unit operation that contributes to efficiency and safety of many processes. Mar 04, 2018 project and design of a heat exchanger in the solidworks. Jessica holmes calvin lam bradford marx andrew nelson. The shellandtube heat exchanger is a nonfired pressure. Effectively design shellandtube heat exchangers semantic scholar. Jun 22, 2018 shell tube heat exchanger stream a process fluid and other cooling water or air. The heat transfer rate of shell and tube type heat transfer is also analyzed by using ansys 15. Optimization of shell side parameters using ansys fluent harikirupakar.
Based on that result we can optimize the design of the shell and tube type heat exchanger. Shell and tube exchangers an overview sciencedirect topics. Design of shell and tube type heat exchanger using cfd tools. Shell and tube heat exchanger the traditional heat balance model is utilized based on the assumption that the amount of heat given up by the hot fluid is equal to the amount of heat received by the cold fluid, as shown in the equation 3. Shellandtube heat exchangers funke warmeaustauscher. Here, we have fabricated the shell and tube heat exchanger with. Thermal design of shellandtube heat exchangers sthes is done by sophisticated computer software. Heat exchangers are all around us car radiator, central air, refrigerator, etc. In the capture plant, various heat exchangers are majorly used for the purpose of cooling throughout the process.
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